Screw Manure Separator
Industrial manure separator for efficient solid-liquid separation, processing 8-30 m³/h of cow, pig, and poultry manure with reduced moisture content. Furui Machinery’s screw manure separator helps farms reduce manure volume and improve waste management efficiency. Three models are available to meet different processing needs.
- Processing capacity: 8-30 m³/h
- Reduces liquid content to 50-60%
- Suitable for cow dung, pig manure, chicken manure, and other animal waste
- Factory supply with spare parts and customized solutions
Screw Manure Separator for Sale
Screw manure separator separates solid and liquid from animal waste, reducing moisture content to about 50%-60% for easier handling, transportation, and composting. Furui Machinery has three models for sale: FR-180, FR-280, and FR-380. Please check the table on the right for more parameters.
- Perfect for dairy, swine, and poultry farms, as well as biogas plants.
- Screen mesh sizes range from 0.3 to 2mm, which can be customized to meet your needs.
- Heavy-duty stainless steel screw and screen ensure long-term corrosion resistance in harsh manure environments.
- Voltage can be customized according to your local power supply requirements.
| Model | FR-180 | FR-280 | FR-380 |
| Motor Power | 4 kW | 5.5 kW | 11 kW |
| Pump Power | 3 kW | 4 kW | 5.5 kW |
| Dimensions (mm) | 1,950*920*1,330 | 2,150*940*1,330 | 2,300*1,100*1,700 |
| Weight | 430 kg | 650 kg | 1,060 kg |
| Processing Capacity | 7-8 m³/h | 15-18 m³/h | 25-30 m³/h |
| Screen | 180 mm | 280 mm | 360 mm |
| Inlet Diameter | 76 mm | 76 mm | 100 mm |
| Drain Pipe Diameter | 110 mm | 110 mm | 160 mm |
| Material | Carbon Steel + SS 304 Stainless Steel | ||
FR-180 Manure Separator
FR-280 Stainless Steel Separator
Screw and Screen
Applications of Screw Separator in Various Industries
1. Pig Manure Separation
The screw separator is ideal for processing pig manure, whether from flushed systems, lagoon storage, or dry collection. After separation, the solid fraction is loose, less sticky, and emits less odor, making it easier to handle and transport.
2. Chicken Manure Processing
For poultry farms, our screw press separator provides an efficient and low-cost method for drying chicken manure. The mechanical pressing process removes excess moisture, allowing the solid fraction to dry faster.
3. Dairy Manure Dewatering
Dewatered cow dung is widely used for organic fertilizer production, livestock bedding, mushroom cultivation, and more. By using our screw press separator, farms can efficiently process cow manure, reducing waste management costs while creating additional economic benefits.
4. Duck Manure Management
Freshly separated duck manure contains high levels of crude protein, making it a valuable feed source for aquaculture, including fish and shellfish farming. This not only improves manure management but also provides an additional revenue stream.
5. Biogas Slurry Separation
In biogas projects, solid-liquid separation is essential for handling fermentation residues. Our screw separator efficiently processes biogas slurry and residue, making it easier to transport and utilize.
6. Industrial Applications
- Brewery & Distillery: Spent grains, distillery waste;
- Herbal Processing: Herbal medicine residues, tea leaves, coffee extraction waste;
- Wood & Paper Industry: Pulp and fiber residues.
Uses of Dewatered Manure
Cow Dung
Dewatered cow dung is a valuable organic fertilizer, which can be used in gardens, farms, and agricultural fields. Or it can be used as a base material for composting. Besides, it can be used as bedding material for livestock.
Pig Manure
The heavy metal content of the dewatered pig manure exceeds the standard. It is generally used in the production of organic fertilizer. It can't be used as fertilizer directly.
Chicken Manure
The dewatered chicken manure can be used as feed for pigs and cattle or be used directly as a plant fertilizer. It also can be fermented to make organic fertilizer.
Separated Liquid
The best way to handle the separated liquid is to ferment it in a biogas digester for approximately 20 days. After fermentation, the liquid can be used for flushing animal husbandry facilities or as a fertilizer for plants.
Screw Separator Videos
The screw manure separator operates by using an underwater pump to transfer manure slurry into the machine. Inside the machine, the screw gradually pushes the material forward. As the material moves, the pressure continuously increases. This pressure forces the liquid to be squeezed out through the screen, while the solid residues are compressed and discharged through the outlet. Below are videos for your reference. You can also check our Youtube Channel for more videos.
Screw Press Separator
- Working Principle: Utilizes a rotating screw inside a screen. The screw compresses the material against the screen wall, forcing liquid out through the screen while pushing the solids to the discharge end.
- The liquid content of the dewatered solid is about 55-60%.
- Suitable for various organic wastes, including manure, sludge, and agricultural residues.
- These two separators can be used together.
- Machine material: standard vision is made of carbon steel and stainless steel or fully stainless steel vision.
Slope Screen Separator
- Working Principle: Uses a sloped screen and screw press to separate solids from liquids. As the material is fed onto the screen, gravity helps the liquid drain through the openings while the solids are retained and further processed by a screw press.
- Suitable for separating materials with high liquid content (over 90%).
- The liquid content of the dewatered solid is about 70-80%.
- Commonly used in wastewater treatment, farms with water-flushing manure systems.
- Machine material: almost all stainless steel.
Stainless Steel Manure Separators
Manure Screw Press for Sale
Manure Separators at Factory
Manure Separator to Germany
Screw Separators to Spain
Manure Separators to Austria
Conclusion
Screw press separator is a reliable and cost-effective solution for animal waste management. It effectively dewaters manure, reducing the volume and weight of the waste. In addition to manure processing, the screw press separator can handle spent grains, starch slurry, paper pulp, and more.
At Furui Machinery, we offer high-quality screw press separators for sale. Our popular models, the FR-180, FR-280, and FR-380, are available in both standard and all-stainless steel versions to meet your specific needs. Our separators have been successfully installed on over 1,000 farms worldwide, demonstrating their reliability and effectiveness. With our rich experience, we are committed to helping you manage manure more efficiently. Contact us today for more details!
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