Colloid Mill Machine
Colloid mill machine is a kind of wet-type particle processing equipment, which is used in various industries, including food, pharmaceuticals, and cosmetics. At Furui Machinery, we offer different models of colloid grinders for sale, with processing capacities ranging from 50 to 3,000 kg/h. Additionally, we provide various rotor and stator designs tailored to specific materials.
- Capable of processing a wide variety of materials, including various nuts, fruits and vegetables, meat and bones;
- Stators and rotors in various finenesses and designs;
- Made of SS304/316, making it durable and easy to clean;
- Can be used alone or integrated into a production line.
Colloid Mill for Sale
A colloidal mill is designed to reduce particle size in liquids, resulting in fine, stable emulsions or suspensions. This machine processes materials to achieve particle sizes between 50 and 200 meshes with a homogeneity greater than 90%, making it ideal for ultra-fine particle processing. At Furui Machinery, we offer a diverse selection of colloid mill machines to meet your specific needs. Please refer to the table below for more information.
Model | JMS-80 | JMS-110 | JMS-130 | JMS-160 | JMS-180 | JMS-210 | JMS-240 | JMS-300 |
Capacity (kg/h) | 60-80 | 100-200 | 300-500 | 500-600 | 700-800 | 1,000-1,200 | 1,200-1,500 | 3,000-4,000 |
Power (kW) | 4 | 7.5 | 11 | 15 | 18.5 | 30 | 45 | 75 |
Voltage (V) | 380 | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
Weight (kg) | 150 | 175 | 285 | 300 | 375 | 700 | 920 | 1,300 |
Dimension (mm) | 600*410*930 | 700*430*1,000 | 990*440*1,000 | 1,000*460*1,050 | 1,000*490*1,100 | 1,260*600*1,230 | 1,330*630*1,280 | 1,440*680*1,420 |
Hopper Capacity | 8L | 8L | 14L | 14L | 14L | 24L | 24L | 32L |
Rotor Diameter | 80mm | 110mm | 130mm | 160mm | 180mm | 210mm | 240mm | 300mm |
Rotary Speed | 2,890 r/min | 2,900 r/min | 2,930 r/min | 2,930 r/min | 2,930 r/min | 2,950 r/min | 2,970 r/min | 2,970 r/min |
Colloid Mill Machines for Sale
Stators and Rotors
JMS-180 Colloid Grinder
CE-certified Colloid Machine
Shipping to Vietnam
JMS-160 To South Korea
Colloid Mill Uses
1. Nut Butter Production
One of the most popular uses of colloid grinders is in the production of nut butters such as peanut butter, almond butter, and cashew butter. The grinder effectively breaks down nuts into a smooth, creamy consistency, which is crucial for ensuring high-quality spreads.
2. Sauces and Condiments
From tomato sauces to hot sauces, and mayonnaise, colloid grinders are the perfect tool for finely grinding and emulsifying ingredients. This machine is also used to grind meat and bones into paste, which is widely used for making pet food, sausages, spreads, and pâtés.
3. Beverages and Juices
In the beverage industry, colloid grinders are used to process fruits, vegetables, and nuts into smooth purees or pastes, which are then used in juices, smoothies, jams, and plant-based milk like almond milk or soy milk.
4. Cosmetics and Pharmaceutical Industry
Beyond food production, colloid grinders are also used in the cosmetics and pharmaceutical industry. This is critical for creating smooth creams, lotions, and other skincare products that require fine emulsification of ingredients for optimal texture and skin benefits.
5. Chemical Industry
Colloid grinders are used in the production of paints and coatings, adhesives, sealants, and more, ensuring smooth consistency and fine particle dispersion for better application.
Custom Options
- Designs: Vertical, horizontal, and split type (The motor and the mill are separate.)
- Feed method options: pump, hopper, or screw feeder.
- Equipped with an external water cooling system.
- Various stator and rotor finenesses and tooth structure designs.
- Adjustable grinding gap between the rotor and stator to control the fineness of the output.
- Fixed or movable units to suit different setup requirements.
- Machine materials SS304 or 316, according to your needs.
- Spare parts are available, for example, the stator and rotor.
- Can be used alone or be integrated into a production line.
How to Choose?
- Define the type of material you need to process. Different materials require different rotor and stator designs.
- Determine capacity requirements. Consider how much material you need to process per hour (kg/h). Our colloid mills come in a variety of capacity ranges to suit your specific production needs.
- Determine if other auxiliary equipment is needed, such as lifter or conveyor belt, nut roaster, storage tanks, etc. Furui Machinery offers a complete range of related equipment to meet your needs.
- Choose a machine with user-friendly features that allow for easy cleaning and maintenance.
- If you need further assistance, please feel free to contact us today!
Colloidal Mill Working Principle
1. During operation, the colloid mill is driven by a motor through a belt. The rotor rotates at high speed, while the stator is a stationary part. The gap between the rotor and stator can be adjusted to control the fineness of the processed material.
2. As the material passes through the narrow gap between the rotor and stator, it is subjected to strong shearing forces, compression, and high-frequency vibrations. These physical forces effectively emulsify, disperse, and grind the material, resulting in fine particle size reduction and emulsification.
3. The grinding chamber contains three grinding areas, namely coarse grinding area, fine grinding area, and ultrafine grinding area. After grinding, the processed material is discharged from the mill for further processing or packaging.
Features of Colloid Grinder
Colloid Mill Set
With Circulating Pipe
What Will Impact the Performance of Colloid Machine?
1. Tooth Structure
The finer the tooth structure, the more effective the milling process. Furui Machinery offers various tooth designs, such as diamond teeth, diagonal teeth, and composite teeth. We recommend the most suitable stator and rotor design based on the specific materials you intend to process.
2. Rotary Speed
The faster rotation means a higher shear rate. A higher shear rate generally leads to finer and more homogeneous products.
3. Grinding Time
The time that the material spends in the grinding chamber will influence the grinding performance. Therefore, at the same motor power, a lower flow rate typically results in better processing outcomes. On the other hand, the material can be processed by the colloid mill multiple times to achieve the desired fineness and homogeneity.
Conclusion
At Furui Machinery, we offer a range of colloid mill machines in different sizes and designs to fit specific needs. They are made from stainless steel, ensuring durability and food hygiene. Whether you're processing nut butter, cocoa paste, bone or meat mud, or chili sauce, a colloid mill ensures a consistent and uniform end product. If you want more details, please feel free to contact us!
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