Automatic Capping Machine
- Capability to handle various bottle sizes, cap sizes/designs, and cap materials, making them adaptable to diverse industry needs.
- Can be customized with cap feeders, servo motors, and more to suit specific production line needs.
- Used as a standalone unit or integrated into a packaging line.
Automatic Bottle Capper
Furui Machinery offers state-of-the-art automatic bottle capping machines that streamline the capping process, ensuring consistent quality and speed. Available in spindle and chuck configurations, our screw capping machines are ideal for a wide variety of bottle capping applications, including screw-on caps, spray caps, and more. Whether you're in the beverage, pharmaceutical, cosmetic, or chemical industry, our machines are built to meet the diverse needs of your production line.
Applications
- Food and Beverage Industry: Used for sealing bottles containing beverages like water, juice, soda, jams, sauces, oil, wine, beer, syrups, honey, milk, yogurt, etc.
- Cosmetics and Personal Care Products: such as shampoos, body wash, gels, creams, lotions, etc.
- Chemical Industry: cleaning products (detergents, disinfectants), paints, pesticides, lubricants, and greases, etc.
- Pharmaceutical Industry: syrups, medicine and health supplements (tablets, capsules, liquids).
Model | Linear Capping Machine | Rotary Capper Machine |
Voltage | 220V 50/60Hz | 220V 50/60Hz |
Powder | 0.75kW | 1.5kW |
Capping Speed | 30-60 bottles/min | 30-60 bottles/min |
Air Pressure | 0.4-0.6Mpa | 0.4-0.6Mpa |
Demissions | 2,000*1,400*1,600mm | 2,000*1,400*1,600mm |
Spindle Bottle Capper
- Spindle cappers are equipped with a series of spinning heads that tighten the caps onto the bottles. The spindles rotate around the bottle to apply torque, securely fastening the cap in place.
- Suitable for various bottle caps of different shapes and designs, such as plastic screw caps, pump caps, spray caps, perfume caps, etc.
- Can handle different bottle sizes, shapes, and materials, such as plastic, glass, or metal bottles or jars.
- Spindle system provides adjustable torque to ensure that caps are applied with pressure properly, preventing damage to bottles/caps.
Chuck Bottle Capper
- Chuck cappers use a "chuck" (a specialized gripping mechanism) that firmly holds the cap and twists it onto the bottle.
- Suitable for plastic or metal screw caps and anti-theft caps for various plastic bottles and glass bottles.
- Capping heads are available in configurations of 1, 2, 3, depending on your specific needs.
- Excellent capping performance: The machine’s chuck mechanism mimics the precise motion of human hands, ensuring that the cap is tightly screwed onto the bottle, but free from scratches on caps.
Features of Automatic Capping Machine
Dual-Drive Motor
Our automatic capper machine is equipped with two drive motors, which help to stabilize its operation. This dual-drive system ensures smoother functioning, better torque distribution, and increased efficiency, contributing to a longer operational lifespan and reduced downtime.
Adjustable Conveyor Belt
The conveyor belt is used to transfer bottles during the capping process. Our conveyor belt can be easily adjusted to accommodate bottles of various sizes. This flexibility helps to ensure smooth and efficient movement of bottles through the capping process.
Control Panel
The user-friendly smart control panel displays important operational data, making it easier to monitor and adjust machine settings. The panel includes an emergency stop button for safety, which helps protect the machine from damage and ensures operator safety during operation.
Versatile Solutions
Whether you’re working with screw-on caps, spray caps, or other specialized closures, Furui’s capping machines provide the flexibility you need. The machine is easily adjustable to handle different bottle sizes and cap types.
Torque Control
Our automatic capping machines feature torque control systems that ensure the cap is applied with the correct amount of pressure, reducing the risk of over-tightening or under-tightening. You can monitor the pressure by pressure gauge and adjust the air pressure in real-time.
Photoelectric Sensor
This sensor detects the presence of bottles on the production line, ensuring that the machine only operates when a bottle is in place. It eliminates unnecessary downtime, saves time, and boosts overall production efficiency.
Working Process of Automatic Capping Machine
An automatic bottle capping machine is designed to efficiently and consistently place and secure caps onto bottles. Here's an overview of its working process:
1. Bottle Feeding: Bottles are conveyed to the capping station via a conveyor belt, ensuring a smooth and continuous flow.
2. Cap Sorting and Feeding: Caps are stored in a hopper. In the automatic process, a conveyor belt and a separation plate work together to ensure the caps are oriented correctly and are guided to the capping station.
3. Capping: Uses a spindle or rotary chuck to screw the cap onto the bottle.
4. Output: Properly capped bottles are conveyed away for further processing, labeling, or packaging.
Press Capping Machine
This machine applies caps that are typically press-on or push-on caps by mechanical pressure. These caps are pushed onto the bottle's neck, creating a tight seal without the need for a snapping action.
- Suitable for various bottles, and jars in different sizes.
- Continuous operation, allowing high throughput in industrial settings.
- Made of stainless steel, ensuring durability, reliability, and ease of cleaning.
- Equipped with a frequency-variable motor.
Conclusion
Automatic bottle capping machine plays a critical role in packaging processes across industries. It can be used as a standalone machine or form an assembly line with filling machines, sealing machines, and other equipment. According to customer needs, Furui Machinery can customize capping heads to suit various bottle and cap types. Invest in an automatic bottle capping machine today and take your packaging efficiency to the next level. For more information, contact Furui Machinery now!
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