FR-180 Screw Dewatering Machine Shipped to Poland
08/29/2025FR-180 Screw Dewatering Machine Shipped to Poland
08/29/2025A chili sauce production line is used to produce smooth chili sauce from fresh chili peppers at an industrial or commercial scale, from chili washing, crushing, grinding, cooking, sterilization, and packaging. Furui Machinery provides chili sauce processing solutions, customized according to raw materials, sauce texture, scale, and your specific requirements.
Applications & Usage Scenarios
This chili sauce production line is widely applied in:
- Chili sauce and hot sauce manufacturing plants
- Condiment and seasoning factories
- Food processing companies serving retail and foodservice markets
- OEM / private label chili sauce production
Chili Sauce Production Process
The industrial chili sauce production process generally follows these steps:
Raw Chili Selection --- Washing ---Crushing --- Grinding --- Seasoning and Mixing --- Cooking --- Sterilization ---Filling and Packaging
1. Raw Chili Selection
The first step in chili sauce production is choosing fresh, ripe chilies. High-quality chilies ensure that the sauce has the desired flavor profile, color, and consistency.
2. Washing
Thoroughly wash chilies to remove any dirt, pesticides, or other contaminants. Furui Machinery’s air bubble washing machine is an ideal solution, providing a gentle yet effective wash that maintains the chilies' integrity.
3. Crushing
After washing, the chilies are crushed into smaller pieces to prepare for grinding.
4. Grinding
In this stage, the crushed chilies are ground into a smooth paste. Furui Machinery’s colloid grinder is used in this stage, offering adjustable gap settings that allow precise control over the particle fineness of the chili paste.
5. Seasoning and Mixing
Once the chili paste is ready, it is time to add seasoning and other ingredients such as garlic, vinegar, salt, and sugar to create the desired flavor profile.
6. Cooking
The mixture of chili paste and seasonings is then cooked to enhance the flavor and achieve the right viscosity.
7. Sterilization
Sterilization is an essential step in chili sauce production, ensuring that the sauce is free from harmful bacteria and pathogens, thereby extending its shelf life.
8. Filling and Packaging
Finally, the sterilized chili sauce is filled into pre-sterilized bottles or jars for packaging.
Chili Sauce Line
Air Bubble Washing Machine
Equipment Used in Chili Sauce Production Line
Taking a 2 tons/day chili sauce production line as an example, we can now review the required chili sauce processing equipment.
| Equipment | Dimensions (mm) | Power | Quantity | Function |
|---|---|---|---|---|
| Air Bubble Washing Machine | 4000*1100*1750 | 380 V/4.55 kW | 1 unit | Used for washing chilies, removing dirt, pesticides, and contaminants. |
| Elevating Conveyor | 2000*500*1650 | 380 V/0.75 kW | 2 units | Transfers raw materials or products between different production stages. |
| Crusher | 700*400*1100 | 380 V/7.55 kW | 1 unit | Breaks chilies into smaller pieces to prepare for grinding. |
| Screw Conveyor | 2500*450*1700 | 380 V/1.5 kW | 1 unit | Elevates materials like crushed chilies to the next stage of production. |
| Colloid Mill | 1,000*490*1,100 | 18.5 kW | 1 unit | Grinds chilies into a fine paste, essential for the smooth texture of the sauce. |
| Storage Tank | N/A | N/A | 1 unit | Stores processed chili paste temporarily before further processing. |
| Gear Pump | N/A | N/A | 3 units | Pumps sauce or liquids to the next stage. |
| Jacketed Kettle | N/A | N/A | 1 unit | Cooking chili paste, ensuring consistency, even heat distribution, and preventing over-cooking. |
| Mixing Tank | 500L, Single/Double Layer with Mixer | 2.2 kW | 2 units | Mixes chili paste with seasonings and other ingredients, ensuring even distribution. |
| Sauce Filling Machine | N/A | N/A | 1 unit | Fills chili sauce into a jar or bottle quickly and accurately. |
| Conveyor Belt | N/A | N/A | 1 unit | Moves filled bottles or jars through the production line for further processing. |
| Capping Machine | N/A | N/A | 1 unit | Caps filled containers to ensure airtight seals for preservation. |
| Labeling Machine | N/A | N/A | 1 unit | Labels each container with product details, expiration dates, and other relevant information. |
| Sterilization Tank | N/A | N/A | 1 unit | Sterilizes the chili sauce to kill bacteria and extend shelf life. |
Note: All contact parts are food-grade stainless steel. The sterilization tank is made with carbon steel wrapped in stainless steel.
The equipment can be equipped according to your specific needs.
Chili Sauce Grinder
Tanks
ROI Analysis of Chili Sauce Line
Below is a simple analysis of the investment, operational costs, and profitability for a 2-ton/day chili sauce production line.
- Price of Raw Chili: As of recent market trends, the price of fresh chili peppers fluctuates between $2 to $3 per kilogram. We'll assume the price of $2.50/kg for raw chili.
- Price of Chili Sauce: The average market price for chili sauce ranges from $5 to $8 per kilogram. We estimate the price at $6 per kilogram.
- Daily Revenue of a 2,000 kg/d production line: $12,000/day
- Raw Chili Cost: $5,000/day
- Operational Costs: Energy Consumption $800/day + Labor Costs $400/day + Maintenance Costs $300/day + Packaging Cost $500/day= $2,000/day
- Daily Profit: $5000/day
- Profit Margin: 41.67%
With a 41.67% profit margin, the chili sauce production line is highly profitable. If you need more details, please contact Furui Machinery.
