Bone Crusher Machine
A bone crusher machine is an industrial device designed to crush and grind animal bones into small pieces. It is versatile and capable of processing a wide range of frozen or fresh bones, including those from cows, pigs, sheep, donkeys, chickens, and even whole fish.
- Allows for adjustable size of crushed bones, ranging from 5mm to 50mm;
- Constructed from high-quality 304 stainless steel, ensuring durability, hygiene, and long-lasting use;
- Can be integrated with conveyors for automated feeding and discharge;
- Crushed bones can be ground into a fine paste using a bone grinder.
Bone Crusher Machine for Sale
Bone crusher machine can effectively crush large bones and other hard materials into small pieces ranging from 5mm-50mm. It is commonly used as a coarse crushing process in production lines. When paired with a bone grinder, it becomes an essential tool in producing various food products, such as sausages, ham, luncheon meat, bone powder, bone broth, and pet food. Furui Machinery offers a wide range of bone crusher machines for sale. Below are more parameters for your reference.
Model | PG-180 | PG-230 | PG-300 | PG-400 | PG-500 | PG-600 | PG-800 | PG-1000 |
Voltage | 380V/220V | 380V/220V | 380V | 380V | 380V | 380V | 380V | 380V |
Power | 3 kW | 4 kW | 5.5 kW | 7.5 kW | 11 kW | 15 kW | 30 kW | 37 kW |
Capacity (kg/h) | 20-60 | 30-100 | 80-250 | 200-400 | 350-600 | 500-900 | 750-2,000 | 1,000-4,000 |
Dimension (mm) | 700*600*900 | 970*610*910 | 1,150*730*1,150 | 1,150*830*1,150 | 1,350*950*1,300 | 1,350*1,050*1,300 | 1,550*1,300*1,550 | 1,800*1,600*1,800 |
Rotary Speed | 650 r/min | 650 r/min | 780 r/min | 780 r/min | 820 r/min | 820 r/min | 850 r/min | 850 r/min |
Weight | 180 kg | 240 kg | 350 kg | 400 kg | 580 kg | 650 kg | 1,500 kg | 2,500 kg |
What Are Crushed Bones Used for?
Crushed bones have a wide range of uses across various industries, including:
- Food Processing: Crushed bones are often processed into bone paste or powder, which is widely used in products like sausages, ham, meatballs, bone broth, seasonings, and more.
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Pet Food or Animal Feed Manufacturing: One of the largest uses of crushed bones is in pet food production. Bone meal, rich in essential nutrients such as calcium and phosphorus, is a valuable supplement in livestock, poultry, and pet feeds.
- Gelatin and Collagen Production: Crushed bones are a key raw material for gelatin and collagen, used in food items like jellies, and gummy candies.
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Pharmaceuticals: Crushed bones are used to produce calcium supplements and bone-derived medicinal products. The machines ensure that bones are processed to the fine powder required for pharmaceutical use.
How Does A Bone Crusher Machine Work?
The working process of the bone crusher is based on a shearing and crushing mechanism. Here's how it operates:
1. Feeding: Bones are loaded into the machine’s large, inclined feed hopper. The design ensures fast and efficient feeding, preventing blockages.
2. Crushing: Inside the machine, rotating teeth made from high-quality alloy steel shear and push the bones towards the pre-cutting knife plate. As the bones come into contact with the rotating blades and the hole plates, they are crushed into smaller pieces.
3. Discharge: The crushed bone fragments are then pushed through the perforated screen by rotating teeth and discharged into a collection hopper.
Key Features of Bone Crushing Machine
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Durable Construction: Typically made from stainless steel or carbon steel, these machines are highly resistant to wear and built to last.
- Adjustable Settings: The screen opening sizes and the feeding port size can be customized to meet your specific material requirements, allowing for various material shapes, sizes, and desired particle sizes.
- Easy to Clean and Maintain: Press down the fixed handle of the hopper, and the hopper can be flipped up to open, which is convenient for maintenance and cleaning of the machine.
- Safety Mechanisms: Equipped with safety features such as overload protection, the machines are designed to prevent accidents during operation.
- Integrated in Production Line: The machine can be integrated with a conveyor belt for automatic feeding and discharging, reducing labor costs. It can also be paired with a bone grinder to produce bone paste or mud.
Bone Grinder Machine
A bone grinder machine is designed to grind crushed animal bones into a fine paste. It typically works in conjunction with a bone crusher machine, which breaks large bones into smaller pieces. Here's how the process works:
- Bone Crusher Machine: This machine crushes large animal bones into smaller pieces. It serves as the first stage in bone processing, preparing the bones for further processing, such as grinding.
- Bone Grinder Machine: After the bones have been crushed, this machine finely grinds the crushed bones into a smooth paste. Utilizing a colloid mechanism, this machine is often used as the second stage after crushing, which ensures the desired consistency.
The bone grinder machine is versatile to process a variety of materials, such as chicken and duck bones, bones from pigs, cattle, and sheep, pig skin and chicken skin, fish and meat, and more.
Furui Machinery offers high-quality bone crusher machines and bone grinder machines designed for efficient bone processing. Whether you need to crush large animal bones or grind them into a fine paste, Furui Machinery provides reliable equipment to meet your production needs. Contact us for more information or to request a quote!
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